FAQ5: How do I waterproof my plane?
You don't want water inside the plane for several reasons.
- Water
is heavy. A slug of water sloshing around can make an airplane
fly very strangely, or it may make it completely uncontrollable.
- Water
supports microbial growth. Leave a soaked airplane in a
warm garage for a week and you'll have a science project that used to
fly.
- Water is corrosive. You really don't want the electronics getting wet.
How do I keep water out?
1. Seal all the obvious openings. Make sure the covering is
well-secured. Scotch-tape is pretty effective when necessary.
Tape hatch-covers, for example.
2. Use an internal or at least a covered charging jack.
3. Mount your switch internally, and actuate it with a pushrod. Usually
pushrod exits are not too much of a problem, but nyrods do very well at
excluding water. Or small tubular guides work similarly well for
wire pushrods such as the throttle pushrod. Small tubular guides
also work well for excluding water where pull-pull connections exit the
plane.
4. Use silicone seal around the holes in the firewall where the fuel lines pass through.
Seal the wing saddle with silicone. Wrap the wing with plastic
food wrap. Lay a bead of silicone on the wing saddle and install
the wing as if ready to fly. Wait 2-3 days, because the silicone
cures slowly between monokote and saran wrap. Remove the wing,
peel off the saran wrap, and you'll have a custom-formed gasket on the
wing-saddle.
What about when the water gets in?
It will.
- Seal the wood inside the plane. Water-Based Polyurethane varnish works well.
- Mount all the electronic components off the floor. If
some water gets in and starts sloshing around, it can just flow past
the electronics without being dashed into them. Don't mount the
electronics against ANY interior surface...you do loops and rolls, and
the water might be anywhere.
- CorrosionX is a dandy corrosion inhibitor that will not hurt
the electronics. Available at most marinas. Treat at
least all your connectors, but some guys flood their receivers and
servos with the stuff.
- Wrap the receiver in a baggie, rubber glove, or condom and
tie something around the wire bundle. No silicone here. The
acid in the silicone is corrosive to the electronics. If the
plane takes a dunking, remove the bag and be sure no water got inside.
- At the center of gravity, on the bottom of the fuselage, put
in several folded paper towels. Any water that gets in will be
absorbed at the CG where it won't hurt the balance. Yank the
paper towels after flying and the water leaves with them.
What about the floats?
Use Foam-core floats. They cannot fill up with water. They
are light, strong, and durable. Typically these are sheeted with
balsa and ply, sealed with Water-Based Poly (Solvent-Based Poly eats
the foam) or epoxy/fiberglass. Then they are covered with
one of the heat-shrink coatings, or painted. There are some
good molded fiberglass floats, but if you use those, provide for a
drain hole. Plywood floats are strong but heavy. See the
science-project remark above. Blow-molded plastic floats
are the last choice due to their poor rigidity, poor shape details, and
reputation for leaking.